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Manufacturing intelligence, explained
Direct, practical explanations of the concepts behind manufacturing intelligence — written for engineers, quality managers and production leaders. Each article starts with the key takeaways and ends with the standards and sources it draws on.
6 min read
Cp, Cpk, Pp and Ppk explained
What the four process capability indices measure, how they differ, how to calculate them with a worked example, and what a gap between Cpk and Ppk tells you.
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OEE explained: availability, performance and quality
How Overall Equipment Effectiveness is calculated, with a worked example, the classic loss categories, and why explaining losses matters more than the percentage.
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How AI can be used safely in manufacturing
A design principle for separating AI reasoning from deterministic machine control, and why approval limits must be enforced outside the model.
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What is MTConnect?
MTConnect is an open, royalty-free standard that gives data from manufacturing equipment a common vocabulary. What it is, how an agent and adapter work, and what it can and cannot do.
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MTConnect vs OPC UA vs MQTT
How the three most common industrial data technologies differ and complement each other: a standard vocabulary, a full information model with security, and a lightweight transport.
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What is SPC? Control charts, drift and run rules
Statistical process control in practice: common vs special-cause variation, how an individuals (I-MR) chart is built, run rules, and detecting drift and mean shift.
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Predictive tool management explained
Why fixed tool-life counters change tools too early or too late, which signals indicate tool condition, and how condition-based estimates work together with counters.
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What is automatic process control (APC) in machining?
How closed-loop compensation works in machining — measure, calculate, validate, compensate, verify — and the safeguards it needs: limits, filtering, approval and fail-safe behaviour.
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What is an EDHR (Electronic Device History Record)?
What a device history record is, what it typically contains, why revision control and traceability are central, and how electronic records help in regulated manufacturing.
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